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Malvern Panalytical Insitec Wet

  • Laser diffraction analyzer for determining particle size distribution in emulsions, suspensions and sluries.
  • Measurement range from 0,1 to 2.500 µm
  • In-line and mobile solutions
  • ATEX approved
  • Perfect for pharma, food, oils and petrochemicals

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The industrially robust, technologically proven process particle size analyzer

Engineered to withstand the rigors of the process environment, Insitec Wet particle size analyzers use laser diffraction technology to measure particles in the size range 0.1 to 2500 µm in emulsions, suspensions and slurries. Insitec Wet can be configured to suit practically every wet particulate process, delivering real-time monitoring and control 24/7.

Insitec Wet particle size analyzers deliver fully automated real-time - or manual at-line - size measurement of particulates in batch or continuous wet processes. They are used to monitor and control suspensions, emulsions and slurries in a number of industries, from hot sticky highly concentrated mineral streams to dilute lipid pharmaceutical emulsions. To ensure representative sampling, process interfaces are tailored to meet customer needs, whether pilot scale or hundreds of tonnes per hour. Every Insitec Wet system offers:

  • Base model hardware manufactured to GAMP5 standards and compatible with CIP/SIP requirements to meet specific manufacturing specifications
  • Easy-to-use software and fully automated operation to minimize training requirements and release operator time
  • Integration with existing control platforms to simplify development of automated control protocols
  • High reliability of >95% with little downtime, minimal maintenance and maximum ROI

Technology that you can trust

Insitec systems use the technique of laser diffraction to quickly measure particle size. When applied to wet systems, complete particle size distributions can be measured in less than one second, giving real-time monitoring. Even processes with fast dynamics can be tracked effectively. Malvern Panalytical  has proven technology for almost every conceivable wet process application. From integrated sample dilution hardware incorporating multistage cascade diluters, for highly concentrated slurries, to simple static samplers for more dilute suspensions and emulsions. Proven strategies ensure that representative samples are automatically and consistently delivered to the measurement zone, in an appropriately dispersed state and at a suitable concentration for analysis.

Automation of your process control

A dedicated Insitec may be necessary for each measurement point or it may be possible to monitor multiple lines or process steps with a single sensor. This depends on the measurement frequency required. Insitec systems are integrated within the process plant. Typically they are operated from a centralized control room and the measurement results drive routine decision making. The software packages make integration and data interpretation straightforward. Insitec data drive optimized manual control strategies and enable the full automation of process control, delivering substantial economic returns.

Specifications

Specifications

Measurement type
Particle size

Measurement range
0.1 to 2500µm

Measurement principle
Laser diffraction

Optical models
Mie theory

Accuracy
±2% on Dv(50) reported using the verification reticle

General Power
100/240V

Enclosure rating
IP65

Operating platforms
10 bar (g)

Software
RTSizer (for instrument control)
Malvern Link II (for system automation and data link)

Maximum distance from instrument to PC
500m (up to 2 km using fiber optics)

Operating environment Temperature
10°C - 70°C

Humidity
35% - 80% (non-condensing

Accessoiries

Accessoiries

Insitec Wet with fully automated concentration control
A continuous laser diffraction particle sizing solution with integrated, automated concentration control for monitoring concentrated wet process streams. Suitable for measuring particles in the size range 0.1 to 2500µm in solid-liquid or liquid-liquid streams.

Insitec Wet for farmaceutical processes
Engineered to withstand the rigors of the process environment, Insitec Wet for pharmaceutical industry applications provides a robust, proven PAT solution for measuring particles in the size range 0.1 to 2500 µm. Insitec Wet laser diffraction analyzers can be configured to suit practically every wet particulate process, delivering real-time monitoring and control 24/7, with options for:

  • Gas or dust zoned hazardous environments
  • Fully automated concentration control

Insitec Wet for zoned hazardous environenments
An ATEX approved, intrinsically safe laser diffraction particle size analyzer for process monitoring in gas or dust zoned hazardous environments rated as zone 0, 1 and 2, or 20, 21 and 22. Suitable for measuring particles from 0.1 to 2500µm, it can be configured to suit practically every wet particulate process, delivering real-time measurement, monitoring and control 24/7.

Insitec Wet customized configuration
A variable path length particle sizing sensor that offers maximum flexibility for wet applications, to deliver reliable, continuous monitoring 24/7 under operating conditions that include high temperature or pressure, high or variable solids loadings. Suitable for measuring particles from 0.1 to 2500µm in emulsions, suspensions and slurries.

Insitec Wet - partner solutions (PSI 500)
The rugged PSI 500 has integrated, automated concentration control and measures complete particle size distributions at a rate of one per minute. Suitable for measuring particles in the size range 0.1 to 2500µm it was developed with Outotec, one of the world's leading suppliers of technology to the minerals and mining sector.

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